Quality Assurance
FALCO strives continually to improve our aluminum casting process through benefits of lean manufacturing and new technology.
Our in-house quality testing methods and certifications include the
following:
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NEW! FALCO now has Solidcast and Flowcast simulation software!! This is a 3-D fill simulation and solidification simulation software. 
Our engineers have been specially trained to run this software to provide an accurate simulation of casting and gating quality related to metal and casting design.
What this means for you is higher quality sampling, higher quality during the life of the part, less scrap, make casting the most efficient way possible.
FALCO Processes Ensure Your Maximum Satisfaction
Pro-E Modeling Capability
Our installation of Pro/ENGINEER allows electronic downloading of drawings, 2D and 3D models from many different CAD programs. Pro/E offers many industry-standard and direct data exchange translators for sharing and re-using data.
Our design engineers use Pro/ENGINEER to create 3D casting models, which are then used by our tooling shops to manufacture the casting pattern or mold. We use state of the art technology to provide online collaborative product development workspaces where engineers can remotely share their designs.
Prototype Services - Click for details
Production Part Approval Process (PPAP)
The requirements of the PPAP package may include, but are not limited to the following:
- Submission Approval and Warrant Form
- Test and Inspection Results
- Process Flow Diagram
- Design Failure Mode and Effects Analysis
- Process Failure Mode and Effects Analysis
- Process Control Plan
- Preliminary Process Capability
Requirements:
- Measurement System
- Variation Studies
- Material Sample
Multiple Levels of Manufacturing
Services Delivery On Time, Every Time
Quality Program based on ISO9001:2008
Applying the principle of customer focus in the ISO9001:2008 standards typically leads to:
Researching and understanding customers needs and expectations.
Ensuring that the objectives of the organization are linked to customer needs and expectations.
Communicating customer needs and expectations through the organization.
Measuring customer satisfaction and acting on results.
Systematically managing customer relationships.
Ensuring a balanced approach between satisfying customers and other interested parties (such as owners, employees, suppliers, financiers, local communities, and society as a whole.)
Customer Service Corporate Contacts - Click for details